How to Properly Install a Performance Cat-Back Exhaust on a Ford F-150 Raptor?

If you’re a proud owner of a Ford F-150 Raptor and you’re looking to boost its performance, one of the most effective upgrades you can make is installing a performance cat-back exhaust. A performance exhaust system amplifies the vehicle’s power output, enhances fuel efficiency, and lends a throatier, more aggressive exhaust note. Infusing your Raptor with parts from brands like Roush and Corsa is a popular choice among auto enthusiasts. This guide will show you how to properly install a performance cat-back exhaust on your Ford F-150 Raptor.

Understanding the Basics of a Cat-Back Exhaust System

Before we dive into the step-by-step installation process, it’s essential to understand what exactly a cat-back exhaust system is and its function in your vehicle. A cat-back exhaust system is an aftermarket upgrade that replaces the factory exhaust system from the catalytic converter all the way back to the exhaust tips at the rear of the vehicle.

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Typically, cat-back systems come in kits that include the parts you’ll need for the installation: the mid-pipe, muffler, exhaust pipes, and exhaust tips. Brands like Roush and Corsa offer high-quality cat-back exhaust systems that can significantly improve your vehicle’s performance. The price for these kits varies, but it’s worth noting that sales and promotions are often available, allowing you to save on your purchase.

Additionally, choosing a cat-back system over a regular exhaust system has distinct advantages. Cat-back systems enhance the performance of your vehicle by reducing back pressure and increasing exhaust flow, resulting in more horsepower and torque. Furthermore, they give your vehicle a deeper, more resonant exhaust note, enhancing its overall appeal.

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Preparing for the Installation

Installing a cat-back exhaust system on your Ford F-150 Raptor involves a few steps of preparation. First, you’ll want to park your vehicle on a flat surface and use a car jack to lift the rear end, giving you clear access to the exhaust system.

Next, it’s recommended that you spray the exhaust hangers and bolts with a penetrating oil to help loosen them. Allow the oil to sit for about 10 minutes to penetrate the rust and grime. Meanwhile, you can take the time to check your new exhaust kit to ensure all the required parts are present.

Your next step is to remove the existing exhaust system. Begin at the back of the vehicle and work your way forward, detaching the hangers and unbolting the system piece by piece. Once removed, you’ll want to compare the old system with your new performance exhaust to ensure that they’re the same length and shape.

Installing the New Cat-Back Exhaust

With the old exhaust system removed, you can now begin installing the new cat-back exhaust system. Start by attaching the new exhaust pipe to the catalytic converter using the supplied clamp and bolts. Make sure to tighten the clamp enough to hold the pipe in place but still allow for some adjustment.

Next, attach the muffler to the exhaust pipe using another clamp. Before tightening it completely, ensure that the muffler is properly aligned. Repeat the same process with the remaining parts of the exhaust system, working your way back to the rear of the vehicle.

Finalizing the Installation

Once all the components are loosely fitted, you can then proceed to tighten all the clamps, starting from the front and moving towards the back. Ensure that the pipes are not touching any part of the vehicle to avoid any rattles or unwanted noise.

Finally, do a thorough visual check to ensure the exhaust system is properly aligned. You may need to make slight adjustments to ensure it sits perfectly. Once you’re satisfied with the fitment, you can lower the vehicle and start the engine to check for any leaks or unusual sounds.

Maintaining the Performance Cat-Back Exhaust

After the successful installation of your new performance cat-back exhaust, regular maintenance is essential to ensure its longevity and optimal performance. Regularly check for signs of rust or corrosion, especially during winter, when road salt is common.

Also, listen to your vehicle. If you start hearing unusual noises or notice a decrease in performance or fuel efficiency, these could be signs that your exhaust system needs attention. Regular inspections and prompt repairs will keep your Ford F-150 Raptor performing at its best with its new performance cat-back exhaust.

Now that you’ve successfully installed a cat-back exhaust on your Ford F-150 Raptor, you’re ready to enjoy the new level of performance it offers. Remember, the key to a successful installation lies in careful preparation, proper fitting, and regular maintenance. Now hit the road and enjoy the new roar of your Raptor.

Price Comparison and Possible Savings

When considering the installation of a performance cat-back exhaust system, one significant factor to look at is the price. The typical regular price for a kit can range widely depending on the brand, quality, and components included. Brands like Roush and Corsa, known for their high-quality exhaust systems, can be a bit more costly, but are often worth the investment due to their performance enhancement capabilities.

However, you don’t always have to pay the full regular price. Keep an eye out for sales as these can considerably lower the cost. A sale price can enable you to save on your purchase, making the upgrade more affordable. Be aware that sales price can fluctuate based on demand, stock, and promotional events. So, regularly checking the sale price can help you save a significant amount.

In addition to the sale price, consider also the long-term savings a cat-back exhaust system can offer. By reducing back pressure and increasing exhaust flow, they can boost your vehicle’s fuel efficiency, leading to savings at the fuel pump over time. So, while the initial investment might be higher, the resulting savings and performance enhancement can make it a worthwhile investment.

Choosing the Right Cat-Back Exhaust System

Choosing the right cat-back exhaust system for your Ford F-150 Raptor can be a daunting task with so many options available. When making a choice, consider factors such as the material, design, brand, and price. Brands like Roush and Corsa offer a variety of exhaust systems that are well-regarded in the automotive industry.

Additionally, you should consider the type of sound you want. Each exhaust system will give your Raptor a unique sound, from a deep, aggressive roar to a refined, crisp note. Roush, for example, is known for its aggressive, throaty sound, while Corsa systems are praised for their drone-free exhaust notes.

Another aspect to consider is the installation process. Some exhaust systems come with all the necessary components, including the intermediate pipe, making the installation process smoother. Also, check whether the kit includes detailed installation instructions.

Finally, consider the value for the price. While the regular price might be higher for premium brands like Roush and Corsa, the quality, performance enhancement, and durability they offer can make them worth the cost. Plus, with the potential for a sale price, you can make significant savings.


Installing a performance cat-back exhaust on your Ford F-150 Raptor can drastically enhance its performance, fuel efficiency, and sound. Although the process might seem complex, with careful preparation and the right tools, you can complete the installation yourself. Furthermore, regularly maintaining your new exhaust will ensure it continues to perform at its best for years to come.

When it comes to choosing the right exhaust system, considering factors like price, brand, and design can help you make an informed decision. Brands like Roush and Corsa, known for their high-quality systems, are among the top choices. Also, by keeping an eye on the sale price, you can save on your purchase and make this upgrade more affordable.

Whether you’re an auto enthusiast looking for an aggressive, throaty sound, or simply wanting to enhance your vehicle’s performance, a cat-back exhaust system is a worthwhile investment for your Ford F-150 Raptor. Now, with your newly installed exhaust, it’s time to hit the road and enjoy the enhanced performance and sound of your Raptor.

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